FAQ2019-04-29T14:22:11+02:00
Which water quality is required?2019-05-01T09:39:37+02:00

The following minimum requirements for the water quality apply:

  • pH value 7.0 – 8.5
  • Carbonate hardness 20 – 60 ppm corresponds to 2 – 6 ° dH
  • Calcium carbonate (Ca) 35 – 107 ppm
  • Chloride content (Cl) ? 100 mg/l
  • Infeed temperature for feed water 10 – 25 °C
  • Electric conductivity at +25°C 450 µS/cm
  • Filtrate dry residue 350 mg/l
  • Free, dissolved chlorine 1 mg/l
  • Feed water admission pressure 0.2 – 2.5 MPa

Deviations from these values lead to shorter service lives of the high-pressure seals of the pump and of the nozzles. Therefore, we recommend a water analysis and if necessary an appropriate water treatment.

How much water is used when cutting with 4000 MPa?2019-05-01T09:39:38+02:00

This depends on the power of the high pressure pump and the water nozzle respectively.

High pressure pump:

  • 19 kw: 1,9 l/min
  • 37 kw: 3,8 l/min
  • 45 kw: 4,6 l/min
  • 75 kw: 7,6 l/min

Water nozzle:

  • 0,1:   0,32 l/min
  • 0,15: 0,71 l/min
  • 0,2:   1,22 l/min
  • 0,25: 1,87 l/min
  • 0,3:   2,66 l/min
  • 0,35: 3,57 l/min
  • 0,4:   4,60 l/min
  • 0,5:   6,82 l/min
How pronounced is the taper of the cut?2019-05-01T09:39:45+02:00

The taper formed is a function of the cutting speed. The greatest possible taper is equal to the maximum kerf width on the surface of the material (e.g. 0,8 mm) and 0.0 mm on the underside of the material. When the cutting speed is reduced the taper is also reduced until one achieves parallel sides. The normal taper for precision cuts lies between 0.05 and 0.10 mm.

How wide is the kerf?2019-05-01T09:39:50+02:00

The width of kerf is around 15% wider than the diameter of the focussing tube. With an 0.8 mm focussing tube the width of kerf is 1.0 mm. With increasing diameter of the focussing tube the width of kerf also increases.

How do I clamp the part to be processed?2019-05-01T09:40:49+02:00

Since the force working on the workpiece is very small (under 1 kg for precision cuts and under 5 kg for average cutting) elaborate clamping devices can be dispensed with. Most users utilize simple light weights to hold their workpieces securely.

Are waterjet cutting systems easy to program?2019-05-01T09:40:57+02:00

StM waterjet cutting systems with standard CNC equipment are no more difficult to program than any other cutting process. A standard CAM software simply converts DFX files into the cutting program; only the cutting speed must be adapted to changing materials. With the EasyCut software based on Windows programming is exceptionally easy! The finicky mental work is omitted. In other words projects can be programmed and cut quickly and accurately.

How long does the focussing tube last (= the focus)?2019-05-01T09:41:01+02:00

Foci of good carbide ceramics last around 100 hours. Foci of the highest carbide ceramics last around 30% longer than foci of other materials.

Such a focussing tube can achieve up to 150 cutting hours with an increase in diameter of 0.5 mm. Many of our customers utilize partially used foci for manufacturing parts where great accuracy is not required.

How long does the workpiece support last?2019-05-01T09:41:06+02:00

The supporting grates last for a good many cutting hours provided one does not always cut in the same place. The grids can be moved, exchanged and inverted same as with laser or plasma cutting systems.

Why should I work with a waterjet cutting system and not a laser?2019-05-01T09:40:48+02:00

Laser cutting is an extremely productive process. Nevertheless the waterjet has several advantages over the laser:

  • No thickness limitations
  • No problems with reflective materials such as brass and aluminium
  • No heat factor and therefore no burning and no changing of the material structure through heat
  • With the waterjet heat-sensitive materials such as plastics, rubber or composite materials as well as glass, stone and extremely hard
  • ceramics can be cut
  • Changes of material: only the cutting speed is changed Neither gas nor optics must be switched
  • Additional cutting heads can easily be mounted for an expanded production
  • Maintenance of laser systems is specialized and more difficult to carry out
  • Distance between nozzle and material is nowhere near as critical
  • Waterjet systems are less capital intensive to purchase than lasers
Why should I work with a waterjet system and not with EDM?2019-05-01T09:40:42+02:00

EDM is extremely accurate but also extremely slow. It also needs an electrically conducting material and causes changing of the material structure through heat.

Why should I work with a waterjet system and not with a milling cutter?2019-05-01T09:40:38+02:00

If one cuts through the edge of the material or holes or wants to manufacture blind holes and threads the abrasive waterjet is usually a lot faster, easier to program and also cheaper than a milling cutter.

This can be ascribed to the fact that we cut through in one pass and that we do not create any metal chips. Additionally should be noted that waste in complete form is worth more than in the form of chips.

What advantages has waterjet cutting compared to plasma / oxy-fuel cutting?2019-05-01T09:40:33+02:00

Plasma cutting is a heat process. It introduces huge amounts of heat to the workpiece and leaves a heat-affected zone.
The surface created by a waterjet is generally superior. No edge is created on the underside of the material and consequently post-processing is not necessary. The abrasive waterjet is not subject to any limitation of depth of cut and several workspaces of a jet can lie in close proximity to each other.

How much does the abrasive cost?2019-05-01T09:40:18+02:00

The abrasive costs between € 280.00 and € 300.00 per ton ex works A-5531 Eben im Pongau.

How high are the operating costs of a waterjet cutting system?2019-05-01T09:40:25+02:00

The costs per hour start at € 19.00 for a small cutting head (nozzle: 0.15 mm / focus 0.6 mm) and extend to € 35.00 for a large cutting head (nozzle 0.35 mm/ focus 1.0 mm). In this amount all machine-relevant costs are included. Work, leasing and amortization must be added.

How much is charged for contract cutting on waterjet systems?2019-05-01T09:40:26+02:00

Generally between € 120.00 und € 220.00 per hour is charged for contract cutting on abrasive waterjet cutting systems.

What happens if my finger gets into the jet?2019-05-01T09:39:54+02:00

It is severed. The safety equipment around the machine is therefore conscientiously designed. The operators of abrasive waterjet cutting systems are subject to stricter safety requirements than most machine operators in other industries.

How is the waste water disposed of?2019-05-01T09:40:01+02:00

Neither the water nor the garnet sand contain toxic substances. Consequently the water can be discharged into the drains after the suspended solids have settled or rather been filtered out. The abrasive can be disposed of as building waste. If the processed material is toxic or hazardous to health waste water and abrasive must be disposed of as hazardous waste!

How loud is it when cutting?2019-05-01T09:40:02+02:00

The noise development when waterjet cutting is dependent upon the clearance of the free jet to the workpiece surface – i.e. the distance in which the waterjet travels through the air at supersonic speed. If one cuts under water the noise level sinks to under 75 dBA. If one cuts above water the noise level rises depending on the distance of the cutting head to the workpiece surface to as much as 105 dBA. In extreme cases the working area is totally covered.

Is the water pure?2019-05-01T09:40:09+02:00

Yes. Most customers use tap water. In front of the high-pressure pump the water must be filtered to 0.5 micrometres. Deionizing as well as osmotic systems are not recommended. Such systems clean the water too much – and waster which is too clean is extremely aggressive which leads to increased wear of the high-pressure system.

Can I recycle the water?2019-05-01T09:40:14+02:00

Water as well as abrasive can be cleaned with the ONECLEAN system and recycled. Get more information on the OneClean System page.